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| BAYER ABS |
| Business Segment |
| Chemical industry. |
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| About the Client |
| Bayer is one of the world’s leading integrated Chemical & Pharmaceutical companies. The Bayer Group comprises more than 230 companies in nearly all the countries of the world. Bayer manufactures about 10000 products including Plastics, Synthetic Rubber, Polyurethane’s, Pharmaceuticals, and Crop Protection products, Acids, Basic Chemicals and Organic & Inorganic Intermediates. |
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| Problem Areas |
| For the processing plant located at Vadodara, Gujarat, the company was facing issues like |
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Collection of data |
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Monitoring of batch processes |
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Maintaining historical data |
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Lack of accountability |
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| Vision for the desired solution |
| Have a dynamic process plant with anytime information and analysis. |
| How Indus solved/addressed the problem areas |
| An application was developed to capture the online data from DCS machines through RS232 ports, lab analysis data and compressor readings and store it in popular RDBMS. Using this integrated data information and trend analysis were generated. |
| Results |
| Bayer ABS benefited substantially following the implementation of the solution, like |
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Achieved a dynamic process plant |
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Complete elimination of manual logbooks |
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Brought in accountability of the staff |
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Increased the performance index of the staff resulting in higher production |
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Increased the monitoring scope |
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Increasing the scope of analysis resulting in repeat of successful results |
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