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RAJASHREE CEMENTS |
| Business Segment |
| Cement industry. |
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| About the Client |
| A market leader in cements, Rajashree Cements subsidiary of US$ 5.8 Billion Aditya Birla Group owns the largest cement-manufacturing complex in India with three independent production units aggregating a capacity of three million tons per annum |
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| Problem Areas |
| For the complex located at Malkhed, the company required a comprehensive and integrated operations support system that would automate and unman the weighing station related business processes. They were not able to |
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Automate the weighing station |
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Eliminate the chances of vehicles leaving the premises without weighing |
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Eliminate the delay time in weighing process |
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Rotate the swap cards to vehicle drivers |
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Not able to generate reports on the past data |
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To store the data in popular databases |
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To interact with ERP applications |
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| Vision for the desired solution |
| Convert the manned weighing station to un-manned weighing station and integrate with SAP application to optimize the organization's efficiency. |
| How Indus solved/addressed the problem areas |
| An application was developed to capture the data from magnetic swap card readers to activate signaling for the movement of the vehicles and capture weights from the weighing machines through RS232 ports to calculate the net weights of the load. |
| Results |
| Rajashree Cements benefited with the following after implementing solution. |
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Automate the weighing station. |
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Unman the weighing station. |
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Eliminated the chances of vehicle leaving the factory without weighing. |
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Could rotate the swap cards. |
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Reduce the waiting time of the vehicles for weighing thus increasing the load movement. |
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Retention of past data. |
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Integrate with SAP |
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Generate reports even for the past data |
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